The "Air Compressor FRL Filter Water Trap Regulator & Lubricator" is an integral component designed to enhance the functionality and longevity of pneumatic systems powered by air compressors. This unit combines several crucial functions-filtration, moisture separation, pressure regulation, and lubrication-into one comprehensive assembly. Here's a detailed overview of each component's role, the unit's specifications, and its typical applications:
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Key Components:
- Filter: This component removes particulates, dust, and other airborne contaminants from compressed air, protecting pneumatic tools and machinery from abrasive wear and potential malfunction.
- Water Trap: Also known as a moisture separator, this component is crucial for eliminating moisture accumulated in the air, particularly important in humid environments or with high air compressor usage. Removing water prevents rust and other moisture-related damage to pneumatic tools and equipment.
- Regulator: It adjusts and stabilizes the air pressure coming from the compressor to a consistent and manageable level suitable for the tools and applications being used. This ensures optimal performance and prevents damage due to over-pressurization.
- Lubricator: Adds a controlled amount of oil into the compressed air stream, providing necessary lubrication to moving parts within pneumatic tools. This reduces friction and wear, thereby extending the lifespan and efficiency of the tools.
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FRL Unit Setup:
- Integrated System: The integration of filtering, moisture separation, pressure regulation, and lubrication functions into a single unit streamlines the setup and provides a compact solution for air management in pneumatic systems.
- Modular Design: These units are often modular, allowing for each component to be maintained, repaired, or replaced independently, which adds to the system's overall reliability and ease of maintenance.
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Applications:
- Manufacturing Facilities: Widely used in manufacturing plants where air-powered machinery requires precise and reliable pneumatic control.
- Automotive Repair Shops: Essential in automotive workshops for operating air-powered tools such as impact wrenches, grinders, and paint sprayers, where clean, dry, and lubricated air is crucial.
- Construction Sites: Used in construction applications where pneumatic tools are essential, helping to ensure they operate efficiently and last longer despite harsh conditions.
- Woodworking and Metalworking: Provides necessary air treatment to ensure that tools perform optimally and finished products meet quality standards.
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Advantages:
- Enhanced Tool Performance: Ensures that pneumatic tools receive clean, dry, regulated, and lubricated air, which enhances performance and prevents premature failure.
- Protection Against Corrosion and Wear: By removing moisture and providing lubrication, the unit protects against rust and reduces wear on tool components.
- Improved Air Quality: Filters out contaminants and moisture, leading to better air quality and safer work environments.
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Installation and Maintenance:
- Installation: Typically installed at the point where air is distributed from the compressor to various lines. Proper installation is crucial to maximize the effectiveness of each function.
- Maintenance: Regular maintenance includes draining the water trap, replacing filter elements, refilling the lubricator, and checking the regulator settings to ensure accurate pressure control.
In summary, the "Air Compressor FRL Filter Water Trap Regulator & Lubricator" is a vital device for any setting that relies on air compressors for powering pneumatic equipment. It significantly enhances the effectiveness and durability of pneumatic tools by providing a clean, dry, stable, and lubricated air supply.
PRODUCT SPECIFICATIONS
| Model |
2000series |
3000series |
miniseries |
Air Regulator |
| Recommended oil |
Turbine No.1 Oil ISOVG32 |
| Filter precision |
25μm( 5μm is optional) |
| Adjusting pressure range |
0.05~0.85 Mpa |
| Max. Adjusting pressure |
10Bar |
| Guaranteed pressure ressistance |
15Bar |
| Working temperature |
5~60ºC |
| Bowl material |
Aluminum die-casting |
| Bowl guard |
None |
Available |
| Pressure adjusting range |
0.5~0.8 Mpa |
| Valve Type |
With overflow |
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