The "OEM/ODM G1/4" Pneumatic Air Filter Regulator Lubricator Unit" is a comprehensive solution designed for managing compressed air in pneumatic systems. This unit integrates three key functionalities-filtration, pressure regulation, and lubrication-into a single assembly, optimizing the performance of air-driven equipment. Here's a detailed explanation of its features, specifications, and potential applications:
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Key Components:
- Air Filter: Removes contaminants such as dust, moisture, and oil aerosols from compressed air. This is crucial for protecting downstream equipment from wear and ensuring efficient operation.
- Regulator: Controls and stabilizes the air pressure flowing to pneumatic tools and machinery, allowing for precise adjustments to meet specific operational requirements. This helps in avoiding damage caused by fluctuating pressures.
- Lubricator: Automatically adds a controlled amount of oil into the compressed air, which lubricates the internal components of pneumatic tools and machinery. Proper lubrication reduces friction and wear, extending the lifespan of these devices.
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Specifications:
- Port Size: G1/4": Indicates the size of the port connections, which is 1/4 inch. This is a common size for light to medium-duty pneumatic applications, providing adequate airflow for a variety of tools and processes.
- OEM/ODM: Stands for Original Equipment Manufacturer and Original Design Manufacturer, respectively. This suggests that the unit can be custom-tailored or branded according to specific customer specifications and requirements, making it suitable for integration into a wide range of products and systems.
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Design and Build Quality:
- Compact and Modular Design: Often designed to be compact for easy installation in various system configurations, including limited spaces. The modular nature allows for easy maintenance and replacement of individual components.
- Durable Construction: Typically constructed from materials like aluminum, stainless steel, or high-grade polymers, ensuring robustness and resistance to corrosion and wear.
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Applications:
- Manufacturing and Automation: Widely used in industrial manufacturing lines where air-powered machinery requires consistent, clean, and lubricated air for optimal operation.
- Automotive Repair and Assembly: Helps in maintaining the performance and reliability of pneumatic tools used in automotive workshops.
- Packaging Industry: Ensures that pneumatic systems in packaging facilities operate smoothly, preventing malfunctions and downtime.
- General Maintenance and Operations: Ideal for various maintenance tasks where multiple pneumatic tools are used, providing necessary air treatment to enhance tool performance and longevity.
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Advantages:
- Enhanced Performance: By delivering clean, regulated, and lubricated air, the unit ensures optimal performance of pneumatic tools and machinery.
- Extended Equipment Life: Reduces wear and tear on equipment, thereby extending operational life and reducing maintenance costs.
- Energy Efficiency: Properly regulated air pressure can reduce energy consumption by minimizing leaks and reducing the workload on compressors.
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Installation and Maintenance:
- Installation: Typically involves inline installation between the air compressor and the pneumatic tools or machinery. It should be installed in an accessible location for easy adjustment and maintenance.
- Maintenance: Regular maintenance includes checking and replacing the filter element, refilling the lubricator, and adjusting the regulator to ensure that it continues to function efficiently.
In summary, the "OEM/ODM G1/4" Pneumatic Air Filter Regulator Lubricator Unit" is a versatile and essential component for any system that relies on compressed air. It ensures that the air delivered to pneumatic tools is in optimal condition, thereby enhancing operational efficiency, safety, and reliability across a wide range of industrial and commercial applications
PRODUCT SPECIFICATIONS
Model |
AC2000F-02 series |
Housing |
Zinc alloy |
Bowl |
PC |
Bowl guard |
Half-aluminum or full aluminum |
Sealing |
NBR |
Adjusting knob |
POM |
Regulating range |
0.05~0.85 Mpa |
Max.service pressure |
1 Mpa |
Ensure pressure resistance |
1.5 Mpa |
Filtering accuracy |
40μm or 5μm |
Recommended oil |
1SOVG 32 |
Temperature |
5~60ºC |
Valve type |
Diaphragm type |
Gauge |
Standard:Round type(G1/8") |
Option:Square embedded type |
Port size |
G1/4* |
Capacity of air bowl |
25CC |
Capacity of drain bowl |
15CC |