The "F.R.L. Unit Air Prep Unit Filter Regulator Lubricator Combo FRL Auto Drain Poly Bowl" is an advanced air preparation system designed for managing and enhancing the performance of compressed air in pneumatic systems. This unit combines three critical functions-filtration, regulation, and lubrication-along with an automatic draining feature in a polymeric bowl, catering to the needs of various industrial applications. Here's a closer examination of its components, functionalities, and potential applications:
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Component Functions:
- Filter: The filtration component cleans incoming compressed air by removing airborne particulates, moisture, and oil aerosols. This is crucial for preventing contaminants from damaging pneumatic tools and machinery.
- Regulator: This component adjusts and stabilizes the air pressure delivered to the pneumatic system. It ensures that the pressure is within a safe and effective range, preventing damage due to over-pressurization and enhancing tool performance.
- Lubricator: It disperses a controlled amount of oil into the compressed air stream, providing necessary lubrication to moving parts within pneumatic tools. This reduces wear and tear, thereby extending the lifespan and efficiency of the tools.
- Auto Drain: Automatically expels accumulated moisture from the filter bowl, which helps maintain the filter's effectiveness and prevents water from entering and potentially damaging the pneumatic system.
- Poly Bowl: The container section of the unit, typically made from a durable polymer, which is resistant to impacts and provides clear visibility for monitoring moisture and oil levels.
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Advantages:
- Comprehensive Air Management: By integrating three essential air treatment functions and an automatic drainage system into one unit, it simplifies the pneumatic setup and enhances efficiency.
- Operational Efficiency: The unit ensures optimal performance of pneumatic tools by providing them with clean, regulated, and lubricated air, thereby reducing downtime and maintenance costs.
- Ease of Maintenance: The auto drain feature reduces manual intervention for draining the collected moisture, and the clear poly bowl allows for easy monitoring of the unit's internal condition.
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Applications:
- Manufacturing Facilities: Essential in environments where air-powered machinery and tools are extensively used, ensuring they receive properly conditioned air.
- Automotive Industry: Used in paint spraying, body shop work, and general maintenance where precise air pressure and cleanliness are required.
- Packaging and Material Handling: Helps in maintaining the efficiency of pneumatic packaging machinery and material handling systems.
- Woodworking and Metalworking Shops: Provides air treatment to pneumatic tools used in cutting, assembling, and finishing processes.
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Installation and Maintenance:
- Installation: Typically installed near the air compressor output or at the point where air enters the pneumatic system. It should be accessible for easy maintenance and adjustment.
- Maintenance: Regular maintenance includes checking and replacing the filter element, ensuring the lubricator is properly filled, adjusting the regulator as needed, and inspecting the poly bowl for any signs of wear or damage.
In summary, the "F.R.L. Unit Air Prep Unit Filter Regulator Lubricator Combo FRL Auto Drain Poly Bowl" is a vital component for any operation relying on pneumatic systems. It ensures the delivery of clean, dry, regulated, and lubricated air, thus enhancing the performance and reliability of air-powered equipment across various industrial settings.
PRODUCT SPECIFICATIONS
| Model |
2000series |
3000series |
miniseries |
Air Regulator |
| Recommended oil |
Turbine No.1 Oil ISOVG32 |
| Filter precision |
25μm( 5μm is optional) |
| Adjusting pressure range |
0.05~0.85 Mpa |
| Max. Adjusting pressure |
10Bar |
| Guaranteed pressure ressistance |
15Bar |
| Working temperature |
5~60ºC |
| Bowl material |
Aluminum die-casting |
| Bowl guard |
None |
Available |
| Pressure adjusting range |
0.5~0.8 Mpa |
| Valve Type |
With overflow |
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