Frl Combination Air Service Unit Pneumatic Filter Regulator

• Filter Number: 1
• Medium Material: Synthetic Fiber
• Efficiency: F6
• Filtration Grade: HEPA Filter
• Type: Folded Filter
• Brand Name: Kgsy
• Housing: Aluminum Alloy
• Bowl: PC
• Sealing: NBR
• Adjusting Knob: POM
• Air Supply Pressure: 0.1-0.8MPa
• Range of Adjustable Pressure: 0.05~0.85MPa
• Port Size: G1/4′′
• Max.Adjustable Pressure: 1MPa
• Ensured Pressure Resistance: 1.5MPa
• Operating Temperature Range: 5~60ºC
• Transport Package: Carton Box or Plywood Case
• Trademark: KGSY
• Origin: Made in China
• HS Code: 7307210000
• Production Capacity: 50000pieces/Year

Product Description

Product Description

 

The "FRL Combination Air Service Unit Pneumatic Filter Regulator" is a versatile and essential component in pneumatic systems, designed to optimize the performance and reliability of air-operated equipment. This unit integrates three critical functions: filtration, regulation, and lubrication, though the specific mention of a lubricator may vary. Here's a comprehensive overview of the unit's design, functionalities, and potential applications:

1. Component Functions:

   • Filter (F): Removes contaminants such as dust, particulates, moisture, and oil aerosols from compressed air. This step is crucial to protect downstream pneumatic equipment from damage and wear, ensuring that they operate efficiently and have a prolonged operational life.
   • Regulator (R): Manages the air pressure flowing to the pneumatic tools and machinery, allowing for precise adjustments to meet specific needs of the tools and processes. This control is vital to prevent damage due to pressure fluctuations and to ensure optimal performance.

2. Design and Features:

   • Combination Unit: Combining filtering and regulating capabilities into a single unit simplifies system setup and reduces space requirements. This integration often enhances system reliability due to fewer connections and potential leak points.
   • Modular Design: These units are typically modular, allowing for flexibility in installation and easy maintenance or upgrades. Individual components can be replaced without needing to overhaul the entire unit.
   • Pressure Gauges: Often equipped with gauges that provide real-time monitoring and adjustment capabilities, enabling precise control over system pressure.

3. Applications:

   • Manufacturing Facilities: Used extensively where air-powered machinery is crucial, such as in automated assembly lines, to ensure a steady supply of conditioned air.
   • Automotive Industry: Essential in settings where pneumatic tools are used for assembly and maintenance tasks, requiring precise and clean air for optimal operation.
   • Packaging Industry: Ensures that pneumatic systems in packaging machines operate smoothly, maintaining system efficiency and reliability.
   • Woodworking and Metal Fabrication Shops: Provides air filtration and pressure management to tools used in cutting, shaping, and assembling products.

4. Advantages:

   • Improved Air Quality: The filtration system ensures that the air is free of impurities, which could otherwise lead to tool malfunction or product defects.
   • Enhanced Tool Performance: By regulating air pressure, the unit helps pneumatic tools to perform at their best, reducing wear and extending their lifespan.
   • Operational Efficiency: Streamlined installation and maintenance of a single unit reduce time and costs associated with managing multiple separate components.

5. Installation and Maintenance:

   • Installation: Typically installed at the point where air first enters the pneumatic system or just after the air compressor. Strategic placement is crucial to maximize the effectiveness of the filtration and regulation.
   • Maintenance: Regular maintenance includes checking and replacing the filter element, adjusting and testing the regulator to ensure accurate pressure settings, and, if included, checking the lubricator for adequate oil supply.

In summary, the "FRL Combination Air Service Unit Pneumatic Filter Regulator" is a foundational component in any pneumatic system, crucial for maintaining the quality and consistency of compressed air. This unit significantly contributes to the operational efficiency and longevity of pneumatic tools and equipment across various industrial applications.

 

PRODUCT SPECIFICATIONS

Model		2000series	3000series	miniseries	Air Regulator
Recommended oil		Turbine No.1 Oil ISOVG32
Filter precision		25μm( 5μm is optional)
Adjusting pressure range		0.05~0.85 Mpa
Max. Adjusting pressure		10Bar
Guaranteed pressure ressistance		15Bar
Working temperature		5~60ºC
Bowl material		Aluminum die-casting
Bowl guard		None		Available
Pressure adjusting range		0.5~0.8 Mpa
Valve Type		With overflow