The "Air Filter Regulator Lubricator Combo for Compressed Air Pneumatic" system is a multifunctional device designed to optimize the performance of pneumatic tools and machinery by conditioning the compressed air that powers them. This combo unit integrates three essential air management functions into one compact system, ensuring efficient operation. Here's a detailed breakdown of its components, functionalities, and potential applications:
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Component Functions:
- Air Filter: Removes impurities such as dust, particulates, and oil aerosols from compressed air. This filtration is crucial for protecting downstream pneumatic tools and machinery from damage caused by contaminants, which can lead to inefficiencies and increased maintenance.
- Regulator: Maintains a consistent and appropriate air pressure to the pneumatic tools. It allows for the precise adjustment of air pressure to suit the requirements of different tools and applications, preventing damage caused by excessive pressure.
- Lubricator: Automatically dispenses a controlled amount of oil into the air stream, lubricating the moving parts of pneumatic tools. Proper lubrication reduces friction and wear, significantly extending the life of the tools and enhancing their performance.
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Advantages:
- Enhanced Tool Performance: By providing clean, regulated, and lubricated air, the unit ensures optimal performance and reliability of pneumatic systems, leading to better operational efficiency and output quality.
- Extended Equipment Lifespan: The combination of clean and lubricated air minimizes wear and tear on components, reducing downtime and maintenance costs.
- Energy Efficiency: Proper regulation of air pressure ensures that the pneumatic system does not use more pressure than necessary, which can lead to energy savings.
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Applications:
- Manufacturing Plants: In facilities where air-powered machinery is integral to operations, such as in assembly lines, packaging, and production processes.
- Automotive Repair Shops: Crucial for tools used in automotive maintenance and repair, including air ratchets, impact wrenches, and spray guns.
- Construction Sites: Provides reliable air management for pneumatic construction tools, ensuring they operate efficiently under varying conditions.
- Woodworking and Craftsmanship: Essential in workshops where precise and clean operation of pneumatic tools is needed for detailed and quality work.
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Installation and Maintenance:
- Installation: Typically installed at the point where air is supplied from the compressor but before it branches out to various tools. Installation should ensure easy access for maintenance and adjustment.
- Maintenance: Regular maintenance includes checking and replacing the filter element, ensuring the lubricator is filled and functioning correctly, and adjusting the regulator as needed to maintain desired pressure levels.
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Design and Build Quality:
- Compact and Modular Design: Often designed to be space-efficient and modular, allowing individual components to be maintained or replaced without needing to dismantle the entire unit.
- Durable Materials: Constructed from materials such as aluminum, stainless steel, or high-grade polymers to withstand the rigors of industrial environments.
In summary, the "Air Filter Regulator Lubricator Combo for Compressed Air Pneumatic" is a vital assembly for managing the quality and flow of air in pneumatic systems. Its integrated approach simplifies the setup and ensures that air tools receive the necessary treatment to operate efficiently and last longer. This unit is an indispensable tool in any industrial or commercial setting where compressed air is utilized extensively.
PRODUCT SPECIFICATIONS
Model |
2000series |
3000series |
miniseries |
Air Regulator |
Recommended oil |
Turbine No.1 Oil ISOVG32 |
Filter precision |
25μm( 5μm is optional) |
Adjusting pressure range |
0.05~0.85 Mpa |
Max. Adjusting pressure |
10Bar |
Guaranteed pressure ressistance |
15Bar |
Working temperature |
5~60ºC |
Bowl material |
Aluminum die-casting |
Bowl guard |
None |
Available |
Pressure adjusting range |
0.5~0.8 Mpa |
Valve Type |
With overflow |