The "Three-Unit Combo Compressor Air Pneumatic FRL Unit" is a comprehensive air management system used in pneumatic applications. FRL stands for Filter, Regulator, and Lubricator. This system is designed to ensure that the air flowing through pneumatic systems is clean, at the correct pressure, and properly lubricated. Here's a detailed breakdown of its components, functionalities, and potential applications:
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Component Functions:
- Filter: Removes particulates, moisture, and oil aerosols from compressed air, ensuring that downstream pneumatic tools and machinery receive clean air. This helps prevent wear and damage caused by contaminants.
- Regulator: Adjusts the pressure of compressed air to a stable and usable level as required by different tools and processes. This component is crucial for maintaining optimal performance and preventing damage due to over-pressurization.
- Lubricator: Dispenses a controlled amount of oil into the compressed air, which lubricates the internal components of pneumatic tools. Proper lubrication reduces the friction and wear on moving parts, extending the lifespan of these tools.
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Three-Unit Combo Design:
- Integrated System: The combination of filtering, regulating, and lubricating functions in a single unit saves space and simplifies installation. It also ensures that all pneumatic air handling necessities are met uniformly and efficiently.
- Modular Setup: Often designed as a modular system, allowing for easy maintenance and replacement of individual components without disrupting the entire system.
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Materials and Construction:
- Durable Materials: Typically constructed from robust materials like aluminum, steel, or high-grade plastics, ensuring durability and resistance to wear and environmental factors.
- Visibility Features: Clear bowls and sight glasses for easy monitoring of fluid levels and filter condition, facilitating timely maintenance.
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Applications:
- Industrial Manufacturing: Essential in manufacturing plants where air-powered machinery requires precise pneumatic control.
- Automotive Industry: Used in assembly and maintenance areas where pneumatic tools like impact wrenches and air ratchets are prevalent.
- Construction and Woodworking: Helps in powering high-performance air tools used in construction and carpentry with minimal wear and tear.
- Packaging Industry: Supports the operation of pneumatic packaging machines, ensuring consistent performance.
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Advantages:
- Enhanced Tool Performance and Longevity: By providing clean, regulated, and lubricated air, the FRL unit ensures that pneumatic systems operate efficiently, with reduced risk of breakdown and lower maintenance costs.
- Energy Efficiency: Regulating air pressure to the necessary levels can prevent energy waste, as over-pressurized systems can lead to higher operational costs.
- Comprehensive Air Management: Combines all necessary functions to manage air quality and flow within one setup, enhancing system reliability and performance.
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Installation and Maintenance:
- Installation: Typically installed at the point where air enters the pneumatic system or before critical components. Proper installation is key to effective operation, involving secure fittings and strategic placement.
- Maintenance: Regular maintenance includes checking and replacing the filter element, refilling the lubricator, and adjusting the regulator to ensure optimal performance. Visual indicators aid in monitoring system health and prompt necessary adjustments.
In summary, the "Three-Unit Combo Compressor Air Pneumatic FRL Unit" is a crucial component for any facility or operation that relies on compressed air. It ensures that the air delivered to pneumatic tools is in optimal condition, thereby enhancing operational efficiency and safeguarding the equipment from premature wear and energy wastage.
PRODUCT SPECIFICATIONS
| Model |
AC2000F-02 series |
| Housing |
Zinc alloy |
| Bowl |
PC |
| Bowl guard |
Half-aluminum or full aluminum |
| Sealing |
NBR |
| Adjusting knob |
POM |
| Regulating range |
0.05~0.85 Mpa |
| Max.service pressure |
1 Mpa |
| Ensure pressure resistance |
1.5 Mpa |
| Filtering accuracy |
40μm or 5μm |
| Recommended oil |
1SOVG 32 |
| Temperature |
5~60ºC |
| Valve type |
Diaphragm type |
| Gauge |
Standard:Round type(G1/8") |
| Option:Square embedded type |
| Port size |
G1/4* |
| Capacity of air bowl |
25CC |
| Capacity of drain bowl |
15CC |
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